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Old 01-13-2007, 10:28 AM   #1
Philosophico
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Suspension Experiment

Well, not much of an experiment really just some observations made whilst setting up my sag.

Yes, there's loads of suspension threads on here but I though it would be useful to see if you guys get similar results to me.
PLUS, some of the observations might be useful for people setting up their suspension for the first time....

Bike -
1998 R1
Standard (original I believe) suspension components with 17000 miles on them.
Tools -
Biro (pen), tape measure, notepad, centrestand, girlfriend.

And me -
An athletic, muscular 11 stone, 5'7" lump of sex.

Time Taken -
15 minutes including adjustments and further measurements.
Basically, it's so quick and simple there's no excuse for not doing it!
I wont go into technique because it has been posted before or it can be Googled or read in many bike mags.

So the front -
Uncompressed = 245mm
Bike weight = 216mm
Rider weight = 206mm
Giving Static Sag = 29mm and Rider Sag = 39mm
Recommended settings are Static Sag = 25 to 30mm and Rider Sag = 35 to 50mm
THIS SHOWS that we are in the right ball park but perhaps a fraction soft (Static Sag is at the maximum end of the range), either too little preload or too soft springs.

OK, so adjustment -
Decide to add 1 full turn of preload to the front and see what happens.
Front after adding 1 turn of preload -
Uncompressed = 241mm
Bike weight = 218mm
Rider weight = 209mm
Giving Static Sag = 23mm and Rider Sag = 32mm
Recommended settings are Static Sag = 25 to 30mm and Rider Sag = 35 to 50mm
THIS SHOWS that things are slighly too hard, both Sag measurements are lower than recommended.
One Full Turn of preload has reduced Static Sag by 6mm and reduced Rider Sag by 7mm...a surprisingly large amount !

OK, so adjustment -
Decide to reduce front preload by half-a-turn.
I didnt re-measure at this stage, figuring half a turn would bring me midway between the first and second measurements.
I intend to raise the forks thorught he yokes so will be doing all this again..just did this exercise to see how the adjustment
affects the measurement.

Anyway, the rear -
Uncompressed = 397mm
Bike weight = 391mm
Rider weight = 374mm
Giving Static Sag = 6mm and Rider Sag = 23mm
Recomended settings are Static Sag = 5 to 10mm and Rider Sag = 30 to 40mm
THIS SHOWS that things are perhaps a little too firm at the rear (too much preload or stiff springs)

NOTE - NO ADJUSTMENTS MADE YET !

Now, decided to re-measure the rear, just to be certain (note slightly different measuring point to make life easier) -
Unloaded = 442mm
Bike weight = 434mm
Rider weight = 410mm
Giving Static Sag = 8mm and Rider Sag = 32mm
Recomended settings are Static Sag = 5 to 10mm and Rider Sag = 30 to 40mm
NOTE the considerably different Rider Sag !!!!!!!!! WITHOUT making suspension adjustments.
After some headscratching I realised why - in the first measurements I sat astride the bike, legs dangling.
In the second set of measurements I put my feet on the pegs.....a huge difference it made!

So what have we learned.
1) Small changes to the front preload adjustment can make surprisingly large changes to the bikes Sag.
Dont be tempted to fiddle with the adjusters without measuring is the rule here !

2) It is VITAL to sit correctly on the bike when measuring.
Just moving your feet off the pegs can make a 10mm difference in Rider Sag.

I'll follow up with a comparison of what happens when the forks are raised, see if the change in geometry affects the measurements.
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Old 01-13-2007, 11:55 AM   #2
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It sounds like you are having some trouble getting accurate measurements. Changes to the preload will not affect the unloaded measurement.
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Old 01-14-2007, 01:29 AM   #3
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also adjusting an old suspension unit with that much milege on them is a waste of time IMO. Get it replaced or rebuilt first and then take measurements.
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Old 01-14-2007, 01:59 AM   #4
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Quote:
Originally Posted by kangaroo View Post
also adjusting an old suspension unit with that much milege on them is a waste of time IMO. Get it replaced or rebuilt first and then take measurements.
My 06 has 17000 miles on it, must I replace my suspension?
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Old 01-14-2007, 02:05 AM   #5
Philosophico
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Rebuild/Replacement is on the list of "things to do".

Just wanted to see the effect of making adjustments to the existing components.

I didnt spot the difference in uncompressed length on the front forks, I;m guessing there might have been some stiction between the fork tubes?
This suggests to me that a rebuild would make quite a difference!

Has anyone else measured the difference that 1 turn of preload makes to Sag measurements?
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Old 01-14-2007, 04:27 AM   #6
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Quote:
Originally Posted by Masia View Post
My 06 has 17000 miles on it, must I replace my suspension?
depends how hard you ride and how much you weigh. Old suspension tends to feel stiff on little stuff, like small bumps and soft on the big bumps. I do a rebuild between 10-15k miles. The performance dropoff is so gradual that you don't notice how bad it got until you install the rebuilt components, then its like night and day...
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Old 01-14-2007, 06:26 AM   #7
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Just given the bike a few "bounces" to hopefully free-up any stiction in the the suspension and I'm getting consistent Front end Static Sag of 27.5mm.

Twiddling the preload adjuster is making no difference to this measurement.


How much have you paid for a fork strip/clean/revalve/rebuild?
I cant justify spending loads of cash on Ohlins but a refurbishment would probably be money well spent.
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Old 01-14-2007, 06:33 AM   #8
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Quote:
Originally Posted by kangaroo View Post
depends how hard you ride and how much you weigh. Old suspension tends to feel stiff on little stuff, like small bumps and soft on the big bumps. I do a rebuild between 10-15k miles. The performance dropoff is so gradual that you don't notice how bad it got until you install the rebuilt components, then its like night and day...






A drain, flush and refill at that mileage will feel great. We put in fresh oil every 5-6 events.
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Old 01-14-2007, 06:34 AM   #9
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170 dollars american for a rebuid back to spec.
revalve is different, that usually is changing internal components and goes up to 500-600 parts and labor. Having the fork tubes coated with ti-nitride or DLC can cost another 500.
The rear shock rebuild is about the same as the fronts.
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Old 01-14-2007, 06:44 AM   #10
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Quote:
Originally Posted by Philosophico View Post
Rebuild/Replacement is on the list of "things to do".

Just wanted to see the effect of making adjustments to the existing components.

I didnt spot the difference in uncompressed length on the front forks, I;m guessing there might have been some stiction between the fork tubes?
This suggests to me that a rebuild would make quite a difference!

Has anyone else measured the difference that 1 turn of preload makes to Sag measurements?


I have never seen stiction so bad that it would overcome the springs and not let the forks top out (on a sportbike anyway). I would guess that it was just inaccuracy in your measurment technique. What did you use to measure? And it was up on a front stand right? There are also top out springs in the forks, so for consistency you should be stepping on the front wheel and topping them out completely.

Think about preload not in turns, but in how much the adjusters drop in (mm). You should get changes in your sag #'s very close to the actual amount those adjusters move in or out. Writing down your clicker positions and opening comp. and rebound completely will help eliminate the valving from swaying your readings.


Quote:
Originally Posted by Philosophico View Post
Just given the bike a few "bounces" to hopefully free-up any stiction in the the suspension and I'm getting consistent Front end Static Sag of 27.5mm.

Twiddling the preload adjuster is making no difference to this measurement.

Hmmmm, something''s not right here either. The preload should not ever change the extanded height, but should always have an effect on your sag. You aren't trying to do this yourself are you? Having 2 other people help really improves accuracy and repeatability.
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Old 01-14-2007, 06:46 AM   #11
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Hmmm, lloks like a £500 birthday rebuild present for me this year.

Cheers for the info.
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Old 01-14-2007, 06:54 AM   #12
Philosophico
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Fiveoh,
I'm using some digital calipers for measuring, I'm confident that that part of the equation is accurate.
And no, I'm not doing it by myself, and yes the bike's on a centre-stand.


A mate just suggested 'opening' the comp/rebound to eliminate those - I'll give that a try.


The bike has been sat in the garage for a while and I think the forks were a bit "sticky" from lack of use. Now that Ive bounced tham around a bit they seem much better, more consistent measurements (I should go for a ride but its too cold and wet).


I'll measure that change in preload adjuster height and change in Sag measurements for comparison later.


I didnt think the standard '98 R1 had top-out springs?
I'll see if pulling/standing on the wheel makes any difference to the fork extension.


Cheers for the ideas/advice.
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Old 01-14-2007, 07:01 AM   #13
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for you, getting the rear shock from a used 02-03 might be a better idea. Pretty cheap off of ebay.
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