Get a manual and go step by step, and watch for little parts falling out. If you need any help let me know. I have had those carbs apart a 100 times. You want to blow out all the little holes and orifces everywhere with compressed air. number 1 most important thing is float height. These carbs are real finicky with there float height. I suspect that has something to do with your problem. I have finally got my carbs dialed in perfect. I used a ivans jet kit and there isnt a burp or a hickup anywhere in the rpm range and it pulls hard with no hesitation. I would suggest ivans kit and alot of patience and you can make carbs almost like injection.any chance i can get Ivan's jet kit and it'll solve the problem? found some bonus cash at work tonight, all for me haha.
if anything that cash is going to routine maintenance. does anyone have a how to on disassembling the carbs? most of the how-to's here are for 03+ R1's