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BSR67

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Discussion starter · #1 ·
Gentlemen,

Just under a fortnight ago I was delighted at being a newbie with my second R1 11 years after selling my first and having taken a 9 year break from road riding.

I bought a high miles (39,675 to be precise) 2002 registered 5JJ model that is (or was) in stunning condition for a bike of its age. Totally original and un-molested.

Well today, at very low speed, its suffered a catastrophic engine failure! I've managed 221 miles since I bought it, and 103 of those were from riding it home from purchase.

So, here's what happened:

Took a gentle run of about 7 miles to a filling station ...
Left the filling station bound for the famous bike cafe ...
Was filtering gently in heavy traffic, riding with a couple of BMW riders who were doing the same ...
Rode down the link road to the motorway and noticed massive amounts of smoke (grey) pouring out of the exhaust on acceleration and over run ...
When riding super gently to the nearest roundabout (to return home pronto), no smoke. As soon as I opened the throttle to accelerate mildly, I looked like Rossi blowing his M1! ...
Got back to the nearest town (no more than quarter of a mile) the bike was struggling to run at low speed at all, mild knocking ...
Pulled in and the engine died completely ...
Won't start ...
Loads of oil in engine ...
Wasn't overheating ...
No coolant loss ....

I suspect valve issue. Why? When I bought it on the 20th July, I noticed that on tick over it was 'pulsing' erratically - I put this down to poor carb balance. It's booked in at my local dealer tomorrow for carb balance - clearly it won't be going .... !! Apparently, this can also be caused by a sticking valve.

I could be chatting garbage of course - it may be just plain old self destruction. I have to say, I am VERY surprised - I always had R1 engines as being extremely resilient and robust. This bike has been owner serviced annually - the previous owner was an engineer. I've called him - he's absolutely mortified having owned the bike without fault for over 9 years.

I now plan to pull the engine out and re-build it over the winter - whatever it needs - valve train, big end, mains, pistons, gearbox bearings etc. I've run MX and Enduro bikes for years and have literally lost count of the number of engines I've rebuilt. It's just a shame this has happened so quickly, and after less than a fortnight.

Any ideas on the reasons for the failure and the dreadful volume of smoke?
What does fail on these?
Piston failure, or valve failure?

Not looking for daft ideas or 'if I were you I'd demand your money back!' suggestions. sh!t happens, and the guy was 110% genuine. He is literally floored by the news.

Regards

BSR67
 
Since you just left the filling station when this happened there can be two relatable things that might have happened there. One, you might have fueled up with diesel but that doesnt explain the grey smoke. Two, the tanks at the gas station might have been at a low level and theres always a layer of water at the top. If you fuel up with water and it mixes with gasoline the smoke that comes out will be grayish white. This happened to a relative of mine once. Theres supposed to be a safety in the filler that stops the machine from working when its at low level though.
Both of these issues can be easily resolved by emptying the tank and flushing the system through with gasoline for a bit before trying to start the bike again. Then again, it might be something more expensive. I dont believe it to be a stickng valve though as the bike should happily start and tick along on three cylinders.
 
Discussion starter · #3 ·
Since you just left the filling station when this happened there can be two relatable things that might have happened there. One, you might have fueled up with diesel but that doesnt explain the grey smoke. Two, the tanks at the gas station might have been at a low level and theres always a layer of water at the top. If you fuel up with water and it mixes with gasoline the smoke that comes out will be grayish white. This happened to a relative of mine once. Theres supposed to be a safety in the filler that stops the machine from working when its at low level though.
Both of these issues can be easily resolved by emptying the tank and flushing the system through with gasoline for a bit before trying to start the bike again. Then again, it might be something more expensive. I dont believe it to be a stickng valve though as the bike should happily start and tick along on three cylinders.
Oh good Heavens! I just checked the fuel receipt. I cannot believe it - I topped the tank up with 8 litres of DIESEL. What a complete and utter idiot. How on earth have I managed that?

Thanks you for pointing this out. I am going to crawl under a large stone for about a year!

BSR67
 
Discussion starter · #6 ·
Oh man... I feel for ya, bonehead move for sure.
Ain't it just? Feel dreadful - BUT massively relieved! :smile2:

Was something of a job to clear it all out:

1. Drained tank 100%
2. Purged fuel pump
3. Drained carbs
4. Put fresh fuel in

It started and ran, popping and banging and then promptly cut out again. At this point, I was having a major sweat - I thought I had killed it. It would not fire - wasn't even trying. Drained the carbs again. Turned it over and nothing. Left it a minute, came bak, pressed the starter and it jumped into life! :grin2:

It ran rough for a minute or so - talk about plumes of chuff coming out of the exhaust but after a while it settled. Went for a quick road ride and is was 100%. BIG RELIEF!

Going for a run later to make sure all the crap is definitely out!

Trouble with owning diesel cars is, you pick up the diesel an auto pilot. Or at least I did! Bone head!

Thanks
 
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