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Finally finished my 2000 R1 rebuilds

6.6K views 24 replies 11 participants last post by  ussprinceton  
#1 ·
Well a few pictures of my final 2000 R1 rebuild with fresh matt black paint... I kept it similar to the old original grungy paint scheme with a simple sinister Matte / Satin Black and brushed aluminum look. Nothing overstated. when I was researching what colour I wanted, I kept coming back to pictures of black bikes with the original colour frame. Simple was best for me and I like the look.

I got this bike as a beat up cheap R1 last winter, and after much shopping around and patience, I found a treasure trove of replacement parts to make it better than new. The old engine was swapped out and a rebuilt engine from a local gentlemen put in, who had rebuilt and running in a track '99 until he crashed and trashed his frame. I got his parts including engine, and put them all onto my frame.

Engine mods:

-2MM overbore-JE pistons 13:1 compression
-Carrillo connecting rods
-Piston/connecting rod assemblies balanced to within .1 of a gram
-KPI black diamond valves-5 angle valve grind
-Full port/polish job on head, flow matched
-Graves camshaft
-Graves slotted cam sprockets
-APE manual cam chain tensioner
-APE high strength head studs and nuts
-Race prepped crank-Lighted, balanced and polished
-Kehin 41MM FCR carbs - overhauled again.
-QB carbon carbon fiber ram air box
-NGK CR10EK plugs
-Barnett SR-3 pressure plate
-Race cut transmission
-Woodcraft HD case covers
-4 deg advance ignition rotor
-Dual fuel pumps under the tank (yes there barely is room)with Pingle dual flow petcock from the tank to feed this beast! One fuel pump would run into fuel starvation issues at higher RPM.

On frame I have installed:

-EXUP eliminator
-rare Indigo full exhaust with dual Carbon Fiber cans.
-Ohlins rear remote shock and steering damper
-Galfer front rotors new pads all round
-SS brake lines
-Speedo Healer
-Pirelli Supercorsa tires
-fender eliminator
-Ht Moto gripper seats
-new chain and sprockets with gearing to account for the taller 190/55 tire.

Original picture with the decals was with a beat up fairing... I fiberglassed some of the small cracks, some new bits and all recently repainted by myself.

I did have it out on the highway with the old fairings and new engine already, but finally, this is now the final culmination of my finished project 7 months later when I could find time between work and family and 3 adopted children.

Now I have an absolutely rippin' R1 with an engine that I can honestly say; there is nothing more you can do to extract any more power out of it, this is the ultimate 4XV/5JJ engine. Well I might get a few more ponies on pump gas if I fine tuned the cam timing a bit... but good enough for me!

Quite happy mostly due to the fact that I now have a "brand new" old bike that I did the work on myself, and did it for very cheap... thought I would post the pics just before my morning commute to work, out of the garage with the fresh paint.
 

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#2 · (Edited)
Beautiful job, looks really stealth with the mat black paint job. I imagine that year engine with the work you've done must be a torque a monster. The only thing I'm not a fan of is the exhaust. It looks two long and a little bulky. Your bike would look perfect, IMHO, with the exhaust Rolow has on his 02. Look up his name, you may like it.
 
#4 ·
Finally finished my 2000 rebuild #2

Another one from Canada, this bike was purchased new and has seen several changes over the years.

Since Canadians are generally poorer in that parts we buy are 40-45% more than what our American counterparts pay, I usually take OEM parts and modify them to within an inch of their life - usually they perform pretty well considering how cheap it is to do it that way.

For instance the forks are '08 OEM units and have been disassembled, revalved and resprung. The fork lowers were removed and glass bead blasted to resemble Ohlins forks. The 6-pot OEM calipers were also blasted and rebuilt.

The engine has been blue-printed, ported and had the combustion chambers cc'd. Cranks, rods and pistons balanced, the OEM cams have been degree'd for proper P to V clearance. The squish is set to a tight .026". Transmission was race cut due to some wear on the shifting dogs.

On the induction side the carbs have Factory Pro stacks and have been highly modified to work with '03 OEM airbox which has been convertd to ram air using a BMC filter.

The cooling side has aftermarket hoses and oversize radiator. The radiator is an ebay one that acutally works pretty good - I'd say it's about 40% large than stock and although I had to modify the mounting brackets a bit it fits very well. To save weight the fan has been removed.

Most of the body work is OEM with the exception of the fairing lower - I splurged and bought a carbon fiber unit from QB Carbon in the UK as I like the way it looked. The decals were either purchased or hand made and the look is a bit of R7 and the older Graves superbikes from the early 2000's. The exhaust is not a true Akra but a mix of parts of which some are Akra so I felt I could use the decal without much backlash from the purists :smile2:.

Have'nt had it on it's maiden voyage yet but it runs great and feels quite light - using the front/back wheel trick on the bathroom scale I got 371.4 pounds which I don't think is right but we'll go with that for now -
 

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#8 ·
Thanks for the compliments, I am just having fun with it and the black colour turned out exactly in the tone I wanted.

The previous owner was nice enough to provide a dyno of the last tune, 155 HP and 80 TQ at the Rear wheel... with some finer tuning, there may be a bit more somewhere, but I will need to decide down the road whether it is worthwhile to spend the money to take it to a dyno shop for some more tuning and adjusting the cam degrees. The nice thing is that the cams are relatively easy to adjust and are fully marked for degrees.

so yes it really puts out the TQ baby, with a pretty flat line from 7000 through 10500 rpm, peak at about 9500. 6th gear roll on is pretty quick. Hard to keep the front wheel down in the lower 3 gears with any throttle snap and above 7000 rpm. The Pirelli Supercorsa are great tires for the short time I have been on them, narrower profile on the front so it is much more instinctive and effortless on the lean in.

As for the exhaust, yes it is a bit bulky and should I take it to the track the lower pipe means less clearance. I got the system for a smashing deal, used... there was minor scraping so I undid all the rivets and turned everything around to the inside of the tire with the scrapes so they are not noticeable - man, SS rivets are a real bear to rivet! At least I can say it is pretty rare. As the front end headers are a nice set up I may eventually go with a new rear pipe and slip on. The pipes are pretty much straight through but honestly the sound at idle and low rpm is not as bad as I thought.

The Keihin Flat side Carbs are really sweet, no need for a choke, always starts up and less warm up time, nearly as trouble free as fuel injected. Plus at idle they really have a unique rattle with an uneven idle, almost sounds like a big two stroke. Totally changes the sound from the old carbs.

I personally really like the look of the earlier R1's, so I will likely keep this machine for a long time.
 
#9 ·
love the idle rattle then the whistling sound when the flatsides open up. :cool:
 
#13 ·
#12 ·
Thanks for the comments guys, here's a few more pics
 

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#15 ·
Hey Yamaguy - nice on your R1, too bad you are only about 2000 miles away or I would come by for a visit...

Can you send the link to the Radiator as well - would not mind a bigger one for mine better than stock, it works but heats up pretty good when not moving quickly. The fan works ok but I was thinking of a rad upgrade for this fall anyways.
 
#21 ·
#20 ·
I am too - I started my own thread but I'm assuming one of the mods put it in with this one

Would be nice if they gave you a heads up before they start moving your posts around...
 
#18 ·
Me start Yamaguy added his 2000 rebuild as well no matter his rebuild was pretty similar to mine so cool to see similar bikes ( minus the paint)
 
#24 ·
My friend and I swapped rides yesterday, he took my R1 out and I took his 2005 ZX-14... best way to describe the ZX-14 - a Cadillac "missile", his is not governed, so it will top out somewhere around 200 mph... definitely more comfortable for commuting due to the higher bars, and reasonably flickable. I loved it and would like this along side my R1 in the garage!

He likes my R1 but not as much as his (he actually has two ZX-14s's; this one and a green 2014 with all the electronic gadgetry), my race-built engine is rougher to handle, more visceral, a bit more vibration (though the balanced engine is still pretty smooth) and louder with the aftermarket exhaust. He would have the drop on acceleration off the line, simply because anything more than half-throttle on mine lifts the front end up unless I roll-on very smoothly. the ZX is heavier and launches quick. Obviously the R1 drops into the turn more quickly. I have gotten used to the feel of my R1, and the fact I now know exactly where I am in the RPM and power band simply by listening to the exhaust tone. 6th gear roll-on from about 60 mph on each felt about the same in acceleration, though the ZX does have a lower power-band. Mine is geared lower so it about evens out.
 

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