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HOW TO: 09-14 R1 Smog Plates Install

124K views 321 replies 133 participants last post by  Wolfgang5884  
#1 · (Edited)
I am not as good as most of you with the detailed how to's but I figured I would give some insight to the 09 as I just finished it.
The lower air box case is the more involved out of the entire operation, once that is off, should only take about 15/20 minutes to finish and assemble it all back together.

1) Take of the rider seat
2) Unscrew the side panel on gas tank, then slide it forward off
3) Remove the screws on side of tank and the one on top
4) Remove OR pull tank back and secure it up as I did.
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5) Disconnect wire at plug from air box
6) Disconnect fuel line on air box (pull up on orange clip and push 2 side buttons in and pull easy)....have a rag there for some fuel leakage/drippings
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7) Remove all screws (phillips) from top of air box, take the top off
8) push off white clip as shown, these come off easy, just don't force anything.
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9) Push the 4 tabs and center snap button to separate the lower air filter case duct, unscrew (5mm) the 6 allen screws, do not remove, from the intake funnel joint. 2 of those are hard to see until you remove or pull up on the intake funnel servo motor rod assembly (on top of TB's) To remove, push out where it is snapped in place off of rods, easy to do just be easy and don't over force anything.
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10) Remove Lower air box case, disconnecting the 2 hoses.
11) Unplug blue wire connector on air duct and wiggle the duct free one side at a time until it comes out, these connect to the ram air tubes.
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12) Once the duct is out you will immediately see the AIS
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13) Remove the 4 (5mm allen) screws, unplug wire connector
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14) Remove hose by pushing through side of bike til it's out
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15) Take your plates and use blue locktite, I had to use red since its all I had on hand. and snug each side down, then tighten it down...I recommend using this type of wrench.
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16) DO not forget to cap off the hole at the air box where the hose from the AIS went to
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Putting it all back together is a breeze, go in reverse order, triple check all wire connections, fuel lines, clearance, all screws and bolts accounted for.....


I was a bit intimidated when I first opened the top part of the air box....Now that I did it, I will know exactly what to do next time it has to come off.

Hope this helps I hope it's detailed enough.

Billy
 
#10 ·
top write up, just what I was looking for
 
#11 ·
Now that I think of it and look at this post again, I think I over looked a minor detail.
In the air duct where you push the 4 tabs and the center button that the AIS actually attaches to it....see center in this pic.
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Being that the center button is attached to the AIS it no longer has a center button now, I DID NOT SEAL/TAPE THAT HOLE.
I think if any of you that do this, seal it with tape or cut that button off the AIS and plug it back in to keep the air from escaping??

Sorry guys, i realized that after the fact.

MAKE SURE YOU SEAL THE HOLE! I do not know if that is important or not but may as well close it off.
For me it's just something else to do as I sit home bored recovering surgery....
Sorry again
 
#53 ·
so...just out of curiosity since i havent found much in the way of a direct answer to the question ive got....is this the air intake funnel that everyone is saying can be cut off? I just want to double check before I go hacking apart the wrong piece
 
#17 ·
I too did not have the T handles, so I used a regular allen key and turned the top with a plier until it snapped loose, then turned it by hand. Definitely easier with the long T handle.

Also I cut the gray tab off the AIS and plugged it back in the mounting hole of the air duct....Was easy and no problems.
 
#22 ·
Got the plates from www.tobefast.com which is actually a sponser/mod on this forum. You can basically get them at alot of online web sites but I gave some business to the man of this forum.

As far as plugs fouling, what makes you think it's running that rich to foul them after 1500 miles?
But yes, if it is running too rich, it will foul them. If you are down under the air box, pull a couple and have a look.
 
#24 ·
This is really good stuff. I mean we need more of this. Passion people sharing their knowledge to rising motorcycle fans. To bad i have a 01 R1. Love the post!!
 
#26 ·
Did those Graves smog block off plates come with that plug you used on the air box, or did you have to find that separate, somewhere else?
 
#30 ·
THANK YOU!!!!!!!!!!

Was hoping for this one a long time.............
 
#32 ·
MrQuickR1, thank you for this thread. It has helped a lot with instructing me to put on my block off plates.
One thing i wanted to know with you or anyone else that has followed this procedure and put the plates on their 09 R1, does anyone now have the engine light permanently on the dash? the backfiring has seemed to stop and everything seems to be fine, but i am unsure why the engine light remains on. the only thing i can think is because when i disconnected the AIS plug, there is nothing left plugged into that connector and the computer senses it maybe??
 
#35 ·
ok i am an idiot. i admit it. after i completed the job the first time and noticed the engine light on, i read back over the instructions and noticed further down the page that an additional step had to be take. that was to block the hole off from where the AIS plug poked through.
so i took everything apart again and covered the hole, then noticed that i did not connect one blue plug after i took the AIS out.
so after putting it all back together for the 2nd time, i started the bike and the engine light was gone. no more errors.
BADDUCK, if you follow the instructions properly and reconnect the plugs and all the hoses etc, then you wont have any errors