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Some more thoughts on the zook frames

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1.8K views 28 replies 16 participants last post by  Mad German  
#1 ·
One of the guys I know here locally welds by trade, and also happens to ride. Below is the exchange between him and someone else that thought the G1k welds were junk. Its interesting to see the opinion of someone that actually knows what they are talking about....


zx7rking posted:
Anyone here with a K5??
Havent seen this posted here yet. But it's been spreading like wildfire on some of the other fourms I visit.

http://www.1tail.com/2005_GSXR_frame/


http://www.teammorseracing.com/gall...ame=051505_PPIR

Scary stuff


welder posted:
I'd be a little more concerned if the weld itself had failed at the joint. As it is, it looks like the weld cracked down the center, which would be a stress fracture. Not a weld failure. The bead held up on both side of the frame spar.

Of course, we don't know the story behind that crash. There could be extreme circumstances that caused that failure. Did the frame crack post or pre crash? Post crash, it doesn't matter about the quality of the welds.


zx7rking posted
Yeah but the problem as i see it is, The bead didnt have nearly enough penetration into the metal. (Not hot enough) If you look at one of the pictures you can see a 90 degree angle of the original metal. And we know 90 angles are not very good when it comes to stress (ever wonder why airplane windows are round?)
From what the rider said on the 1tail website. He said the bike lowsided on him, the rest of the damage had to have occured after the lowside. To me. it just looks like the bead wasnt hot enough to penetrate and hold the two pieces together


welder posted:
Actually, the bead penetrated just fine. If it hadn't, the bead would have seperated from the frame spar. The fact that there is bead on both sides of the joint is a good sign. Now, the fact that the weld bead itself cracked is indicitive of nothing, except a very hard crash. Looking at the rest of the pictures, it doesn't surprise me that the bead cracked.
 
#2 · (Edited)
im not even bothered...1 bike incident could have happen to any bike. if it happens to break a same spot with 3 bikes than i will panic. bad crash bad break. im just glad the rider walks to talk about it
 
#5 ·
I'll worry about the '05 GSXR1000 frame welds when I get in the market for one. Which is to say I'm not too worried...:D At the root of it though is the OEM's never-ending search for lighter is better. You can only remove so much material from a design before it becomes fragile. So, I wonder if this is going to be a repeat of Suzuki's issue with the TL1000S frame cracking at the rear damper mount?
 
#6 ·
im no pro welder and didnt stay at a motel6 last night, but that is what I had been saying...

no one knows what caused the accident, aside from the riders claim that it failed before the crash.

the crash this gix1000 sustained would have smahed up anything

it could be an isolated case and may not represent all gix1000s.

So until there is more proof on this situation, everyone is just speculating that the gix1000 frame weld quality sucks...and apparently according to this pro...it doesnt.
 
#8 ·
Thanks for your expertise and that of others. Each bike out has problems: see the Sticky re: R1 cutting out; last year it was the front forks on the ZX10. I also recall the footpeg problem on the 02-03 R1's which really did cause some problems.
 
#20 ·
fiveoh said:
Good info, but the spars appear to be far thicker than 1/8".
I really don't mean to buy into all this but your reference is off regarding the thickness of the spar; your diagram is including the thickness of the weld bead. The frame spar itself looks to be about 1/8-3/16" or whatever that comes out to be in metric.
 
#22 ·
As I said in the original post I believed the weld to be fine, however the LOCATION of the joint is the cause of the problem. It is between 2 engine mounting points and those acted like a pivot for the frame joint to "swing" around. If you look at earlier models of the gsxr that joint does not appear in that location, rather farther on down the frame spar.
 
#23 ·
yamaguy said:
As I said in the original post I believed the weld to be fine, however the LOCATION of the joint is the cause of the problem. It is between 2 engine mounting points and those acted like a pivot for the frame joint to "swing" around. If you look at earlier models of the gsxr that joint does not appear in that location, rather farther on down the frame spar.
So it's an engineering flaw? Do you think other 05 zooks will likely break in the same spot? Reason I want to find this out is because my friend really wants to pic up an 05 sudookie after his bike was stolen a few days ago. :beer :beer
 
#24 ·
Bigg-e said:
I really don't mean to buy into all this but your reference is off regarding the thickness of the spar; your diagram is including the thickness of the weld bead. The frame spar itself looks to be about 1/8-3/16" or whatever that comes out to be in metric.
Look at the shape of the area right above the top red line, that doesn't look like any weld bead I've seen.