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As I said in the original post I believed the weld to be fine, however the LOCATION of the joint is the cause of the problem. It is between 2 engine mounting points and those acted like a pivot for the frame joint to "swing" around. If you look at earlier models of the gsxr that joint does not appear in that location, rather farther on down the frame spar.
 
yamaguy said:
As I said in the original post I believed the weld to be fine, however the LOCATION of the joint is the cause of the problem. It is between 2 engine mounting points and those acted like a pivot for the frame joint to "swing" around. If you look at earlier models of the gsxr that joint does not appear in that location, rather farther on down the frame spar.
So it's an engineering flaw? Do you think other 05 zooks will likely break in the same spot? Reason I want to find this out is because my friend really wants to pic up an 05 sudookie after his bike was stolen a few days ago. :beer :beer
 
Bigg-e said:
I really don't mean to buy into all this but your reference is off regarding the thickness of the spar; your diagram is including the thickness of the weld bead. The frame spar itself looks to be about 1/8-3/16" or whatever that comes out to be in metric.
Look at the shape of the area right above the top red line, that doesn't look like any weld bead I've seen.
 
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